Heat exchanger fouling refers to the accumulation of unwanted materials on the heat transfer surfaces of a heat exchanger, which can significantly impede its efficiency. This buildup can consist of a variety of substances, including mineral deposits, biological growth, sludge, and corrosion products. As fouling progresses, it increases thermal resistance, leading to reduced heat transfer efficiency and higher energy consumption. In severe cases, fouling can result in equipment damage or failure, necessitating costly maintenance and downtime. To mitigate fouling, various methods such as regular cleaning, the use of anti-fouling coatings, and the optimization of operating conditions are employed. Understanding the mechanisms and factors contributing to fouling is crucial for effective heat exchanger design and operation.
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