Thermal Barrier Coatings (TBCs) are advanced materials engineered to protect components from extreme temperatures and thermal fatigue, particularly in high-performance applications like gas turbines and aerospace engines. These coatings are typically composed of a ceramic material, such as zirconia, which exhibits low thermal conductivity, thereby insulating the underlying metal substrate from heat. The effectiveness of TBCs can be quantified by their thermal conductivity, often expressed in units of W/m·K, which should be significantly lower than that of the base material.
TBCs not only enhance the durability and performance of components by minimizing thermal stress but also contribute to improved fuel efficiency and reduced emissions in engines. The application process usually involves techniques like plasma spraying or electron beam physical vapor deposition (EB-PVD), which create a porous structure that can withstand thermal cycling and mechanical stresses. Overall, TBCs are crucial for extending the operational life of high-temperature components in various industries.
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